Mould Design,  Mould making, Die Casting, Sand Casting, Gravity Casting, Low Pressure Casting, Castings, CNC Machining Parts, and Surface Treatment

45C steel, H13, Dievar

Aluminum Alloy, Zinc Alloy, Brass Alloy, Magnesium Alloy

Aluminum and Brass.

Aluminum Alloy. A356 T6

Aluminum, Zinc, Brass, Steel, Iron

Casting Aluminum, Aluminum 2024, 7075, 6061, Zinc Castings, Zamak, Steel Block, Iron Bar, Brass Castings, Copper Rod, PVC, ABS,  Bakelite Injections, Ductile Iron Castings, Grey Iron Casting, Magnesium Alloy, Titanium Alloy, Stainless Steel, etc.

280 tons to 2000 tons.

We have three-axes and four-axis machining centers.

There is no minimum quantity for molds, and one set can be made.

Die-casting products and machined products. According to the structure and size of products, the minimum order quantity ranges from dozens to hundreds of pieces.

Generally speaking, our company is willing to commit to serving small and medium-sized enterprises, so our minimum order quantity is very low.

Usually, generally speaking, the lifetime of an Aluminum die casting mould is around 50,000 – 100,000 shots. The life time of Zinc die casting mold is 200,000 – 500,000 shots,even more. The life time of Brass die casting mold is relatively short, about 5,000– 15,000 shots. And life time of Sand casting mould is about 50,000 – 70,000 shots. (If you have a high request for mold life time, please indicate in the inquiry.)

No matter what material, the mold used, in addition to the mold material itself, operators, the maintenance of the mold is also very important. We will provide professional maintenance advice to customers to ensure that the mold has a longer service life.

Usually drawing 2d in pdf, cad; 3d in igs. stp.

According to the construction of the parts, usually 5-7days.

2d, 3d drawings.

CAD, CAE, CAM.

UG, Pro E for mould design.

Magma for mould flow analysis.

According to the mould size and product structure, the production cycle is different.

Usually, die-casting mould 35 – 55 days. Sand casting mould 15 – 25 days. Gravity casting mould 25 – 40 days. Low-pressure casting mould 25 – 40 days.

Usually 10 days after mould’s done.

For samples that need a mold for production, the blank is usually completed within 3 ~ 7 days after the mold is completed.

If machining is needed, it usually takes 7 ~ 15 days, because machining requires custom fixtures and programming.

Yes, we can provide prototype samples for customers.

In this way, before opening the mold, the customer can conduct a feasibility analysis again to reduce the cost of samples.

1. Cusomter send inquiry with 2D & 3D drawings; 2. Yontone sends quotation; 3. Both parties sign the contract; 4. Issue invoice; 5. Customer wire down payment; 6. Program started

Each customer will be equipped with a designated project manager, who will interface with the customer and report the production progress every week.

In addition, all financial, production, technical drawings, shipping, and all information related to the project can be confirmed directly with the project manager.

The most common are bank remittance, T/T, L/C, D/P, D/A, O/A, remittance credit card, visa, Western Union, and any other ways allowed by Chinese national law, we can accept.

Usually, the advance payment for molds is 50%, and the advance payment for products is 30%.

According to the different years of cooperation and the different credit ratings of you, the proportion of advance payment will be adjusted accordingly.

Normal Package: Usually bubble bag + Carton box + Pallet; Sometime will use Wooden box.

We put cartons on wooden trays, and then fix them with packing belts, and then wrap films on the outer bread.

For heavy and big parts, we put them in wooden boxes.

Like die casting molds, we use wooden boxes to protect the mold.

Exwork, FOB, CIF, DDU, DDP.

If you want, we can arrange door to door shipping for you.

The material report, mold heat treatment report, full-size report, etc.

Follow clients’ quality control requests.

We are your supplier with high quality, reasonable price, and flexibility on MOQ. Quick response, fast production, always delivery on time. Urgent orders and small orders are acceptable.

YonTone takes every client seriously and reports production progress with pictures and videos weekly.

BE OUR CLIENT now!

Water Cooling (Water Chiller)

1. General Temperature Guidelines (Standard Conditions)

◦ Normal water temperature: 10–20°C

◦ Inlet water temperature: 25–40°C

◦ Outlet water temperature: 40–60°C

◦ Recommended inlet-outlet temperature difference: ~15–20°C

2. By Part Type

◦ Thin-walled / Aesthetic Parts:

◦ Inlet water temperature: 35–40°C

◦ Outlet water temperature: 45–60°C

◦ Thick-walled Parts:

◦ Inlet water temperature: 25–35°C

◦ Outlet water temperature: 40–55°C

3. Critical Notes

◦ The inlet water temperature should not drop below 20°C. Excessive temperature differences will cause mold cracking, sticking, or cold separation defects.

◦ If the outlet water temperature is too high, it indicates insufficient cooling or low coolant flow rate.
Oil Cooling (With Mold Temperature Controller)

1. General Temperature Guidelines (Standard Conditions)

◦ Inlet oil temperature: 180–220°C

◦ Outlet oil temperature: 160–200°C

◦ Recommended inlet-outlet temperature difference: 15–25°C

2. By Part Type

◦ Thin-walled Parts:

◦ Inlet oil temperature: 210–240°C

◦ Outlet oil temperature: 190–220°C

◦ Thick-walled Parts:

◦ Inlet oil temperature: 170–200°C

◦ Outlet oil temperature: 150–180°C

The specific parameters for each product need to be fine-tuned and adjusted by the die-casting technician during actual production.

1. Professional Mold Design & Manufacturing

◦ High-quality 4-cavity / 8-cavity / 16-cavity molds with long service life

◦ Mold flow analysis to optimize runners, gates & cooling systems

◦ Reasonable cost & lead time (25–65 days standard)

2. Full Process Technical Guidance

◦ Die casting parameter setup: injection speed, pressure, temperature, cycle time

◦ On-site troubleshooting for porosity, flashes, cold flow, sticking

◦ Production optimization for efficiency & unit cost reduction

3. One-Stop Supply Chain Support

◦ Low MOQ for initial orders to reduce startup risk

◦ Material supply (aluminum/zinc alloys) & quality standard reference

◦ CNC machining & surface treatment resources recommendation

4. Long-Term After-Sales & Training

◦ Lifetime mold maintenance & spare parts support

◦ Engineer team for on-site/remote problem solving

◦ Operator training for stable mass production

5. Cost-Effective Production Advice

◦ Cavity optimization (4/8/16+ cavity) for better unit price

◦ Machine matching (280T+) & labor/machine cost balancing

◦ Economical production planning for small annual usage

Summary

Yontone acts as a long-term partner, not just a supplier. We help new factories avoid mistakes, lower costs, stabilize quality, and quickly achieve profitable production.